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Automatic Welded Wire Mesh Machine

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Description:

Both longitude wire and cross wire were feeding from wire coils automatically. The raw material is applicable for low-carbon steel wire or stainless steel wire. It has advantages such as design reasonable, low noise, more stable,easier to operate and Electro-Magnetism Adjustable speed for welding. The mesh size is precise and the machine can be set the width of length according to the customer’s requirement. It’s made up of a main welding machine,electrical control cabinet, repair table, repair machine, bracket for longitude wires, wire rolling machine and plastic rollers.

Specification:

  • Wire diameter: 1.5 mm to 2.8mm (Between any size Adjustable)
  • Mesh Hole Size- 25*25mm to 175*175mm (Adjustable)
  • Mesh Width: Max. 2 Meter . (Adjustable)
  • Welding speed: about max 80 times per minute (Depending on Hole size)
  • Mesh rolling length: 100m
  • Welding Transformer: 85Kva * 7 (Depended on Wire diameter and hole size
  • Input Power: 415V,50HZ, 3 Phase or according to client’s requirement 440v
  • Weight: 4500 Kg
  • Machine Working space required.- 80ft*25ft*10ft (L*W*H)

Automatic Welded Wire Mesh Machine(1.5mm-2.8mm)

We present Welded Wire Mesh Plants that are used for manufacturing wire mesh for fencing purposes. The plants are manufactured in accordance with set industrial standards using graded materials and components. The wire mesh plants offered by us are high on withstanding capacity and require less maintenance. Also We provide these machines in different models and technical specifications according to our client requirement.

1. Applications:
Manufacture of welded wire mesh in rolls and panel or sheet working with line and cross wires filled direct from coils.

2. Workable wire diameter:
A. Line wire diameter – 1.5mm -2.8mm (Direct From spooling)
B. Cross wire diameter – 1.5mm -2.8mm (Direct From Coil)

3. Workable wire Fence Orientation hole size.
A. Portrait Hole- 25mm to 175mm (adjustable between any Inch)
B. Landscape Hole- 25mm to 175mm (adjustable between any inch)

4. Fence Width and length.
A. Roll Width- max. 2 Meter (adjustable)
B. Roll length- Max- 100ft (adjustable)

5. Production capacity
20 to 80 times welding stroke per minute. (Its depended on wire quality and hole size)

6. Raw Material.
Galvanized wire.

7. Power connection details.
A. Transformer Capacity- 85kw*4pcs (water cooling)
B. Power ratio- 415v- 50HZ- 3 Phase.
C. Power Connection Wire diameter- 60sqmm each phase for copper or 75sqmm for alu.
D. Motor –
E. 5.5kw(Ac Drive)* 1 – For main Motor.,
F. 2kw for Wire spooling machine.
G. 1.5kw for Cross wire straight and cutting.
H. Power connection required – 50kw

8. Controlling System.
A. Mesh Pulling System operated by servo drive connected with PLC controlling system with touch screen.
B. Main Motor driven by A.C. Motor with A.C. frequency drive for speed regulation of the machine speed.

9. Basic Structure:
A. Body frame made by high grade steel for batter Smooth running.
B. Top mounted welding assembly (adjustable) carrier, magnet carrier with steplessly adjustable cross wire retaining magnets.
C. Advance Carriage.
D. 1 set of tools for adjustment and maintenance jobs.

10. Welding Assembly:
A. 7 Transformers
B. 40 Welding Assemblies
C. 40 Bottom Electrode Holders
D. 80 Bottom Electrodes
E. 80 Top Electrodes
F. 10 Wire Pushing Collets
G. 10 Wire Non – Returning Collets
H. 10 Electromagnets

11. Mesh Repair Welding Equipment
(To reweld miswelds originating from dirty wire)
A. Range of Wire 1.3 – 2.7mm
B. Power load 10 KVA *2 Phase

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