Line wire was feeding from wire coils automatically. And cross wire feeding before pre straight and cut. The raw material is applicable for low-carbon steel wire or stainless steel wire. It has advantage such as design reasonable, low noise, more stable, easier operate and Electro-Magnetism Adjustable speed for welding. The mesh size is precise and the machine can be set the width of length according to customers’ requirement. It’s made up of main welding machine, electrical control cabinet, repairing table, repairing machine, bracket for longitude wires, wire rolling machine and plastic rollers.
Specification
| Wire diameter | 2mm to 5mm (Between any size Adjustable) |
|---|---|
| Mesh Hole Size | 1inch to 4inch (Adjustable) |
| Mesh Width | Max. 2 meter. (Adjustable) |
| Welding speed | About 40–80 times per minute (Depending on Hole size) |
| Mesh rolling length | 100m |
| Welding Transformer | 125Kva * 7 (Water Cooling) |
| Input Power | 415V,50HZ, 3 Phase or according to client’s requirement 440v |
| Weight | 6000 Kg |
| Machine Working space required. | 100ft*25ft*10ft (L*W*H) |
Welded Wire Mesh Machine(2mm- 4mm)
We present Welded Wire Mesh Plants that are used for manufacturing wire mesh for fencing purposes. The plants are manufactured in accordance with set industrial standards using graded materials and components. The wire mesh plants offered by us are high on withstanding capacity and require less maintenance. Also We provide these machines in different models and technical specifications according to our client requirement.
1. Applications:
Manufacture of welded wire mesh in rolls and panel or sheet working with line wires filled direct from coils and cross wires filled before pre cutting and pre straightening.
2. Workable wire diameter:
Line wire diameter – 2.4mm – 5mm (Direct From coil)
Cross wire diameter- 2.4mm – 5mm (pre cutting and straightening)
3. Workable wire Fence Orientation hole size.
For wire diameter 2.4mm-
Hole size make 25mm to 200mm-width max 5ft
For wire diameter 2.5mm to 5mm
Hole size make 25m to 200m- Width max- 2 meter
4. Fence Width and length.
Roll Width- max. 2 Meter (adjustable)
Roll length- Max- 100ft (adjustable)
5. Production capacity
40 to 80 time welding stroke per minute. (Its depended on wire quality and hole size)
Exp. 2*2 Inch Hole size, 5ft mesh width, 11 Gauge wire diameter= 350kg/Hour.
6. Raw Material.
Low carbon Ms wire and Galvanized wire. (Low Carbon 0.06-0.01%)
7. Power connection details.
Transformer Capacity-125kw*7pcs (water cooling)
Power ratio- 415v- 50HZ- 3 Phase.
Power Connection Wire diameter- 50sqmm each phase for copper or 75sqmm for alu. Motor –
5.5kw(Ac Drive)* 1 – For main Motor.= 8HP
2kw (servo drive)* 2- For Hole Measure.= 5HP
1 and 3 HP for Cross wire straight and cutting.= 5HP
5 HP for Automatic Roll discharging Machine.
3HP for mesh Roll winding Machine.
Total Power Connection required= 80 HP
8. Controlling System.
Main Motor driven by A.C. Motor with A.C. frequency drive for speed regulation of the machine speed.
For Fence Diameter accurate system controlling by PLC Program and Touch screen. (Change Hole Size in one touch on Touch screen)
9. Basic Structure:
Body frame made of high grade steel for batter Smooth running.
– Top mounted welding assembly (adjustable) carrier, magnet carrier with
Step lessly adjustable cross wire retaining magnets.
– Advance Carriage.
– 1 set of tools for adjustment and maintenance jobs.
10. Welding Assembly:
80 top welding electrode (made by copper)
80 bottom welding electrode (made by copper)
125kw * 7 set Transformer. (water cooling system)
Mesh Repair Welding Equipment
(To reweld misweld originating from dirty wire)
Range of Wire 2 – 4mm
Power load 10 KVA *2 Phase
